Success story

A Platform That Changes as Fast as the Regulations Do

A State-licensed, vertically integrated producer and retailer built apps covering nearly 95% of daily operations, saving an estimated 13,000 labor hours a year.

Industry
Manufacturing
Opened
2016
Daily operations on TrackVia
Nearly 95%
TrackVia Solutions
  • 50 hoursEstimated work saved per day
  • $300,000+Estimated annual cost savings

The company is a State-licensed, vertically integrated producer and retailer operating in a tightly regulated consumer products market, and has been growing quickly since it opened in 2016. It was founded with help from partners behind an established operator in another state, whose own business runs six retail locations, three growing sites and a production facility.

The challenge

Spreadsheets, paper and email, with the rules changing weekly

Given the unique nature of their business, the company’s operations involve many different moving parts and challenges that include tracking thousands of units of inventory moving through their facilities, managing and analyzing dozens of interconnected datasets across multiple departments, cross-departmental coordination and planning, and thorough documentation and accountability tracking tied to employees and HR records. Prior to TrackVia, the company had relied on manual tools and processes to accomplish their work which quickly became unwieldy and presented almost immediate challenges for the lean organization.

“We were buried in the ‘long tail of business processes’ almost from the start, trying to both manage construction projects and streamline operations. Using tons of spreadsheets, paper, and emails was very inefficient, and operational gaps were opening up across the organization. The use of these tools lead to lost invoices, data entry errors, corrupt datasets, inventory management challenges, and poor or delayed analytics which caused work to be performed in silos, rather than synergistically, all which ultimately led to unnecessary complexity. At our best, we were being inefficient, and at our worst, we were running the risk of bumping into regulatory and compliance issues.”

Chief Operating OfficerMulti-Site Regulated Products Operator
The approach

Start with the production floor, then build out

To address their operational challenges, the Chief Operating Officer looked for a system that was rapid to implement, was fully customizable to their unique processes, had a clean, uncluttered user interface, and that could easily scale. He selected TrackVia’s AI-ready application platform.

  1. Start with the production facility

    “After vetting out several other solutions, TrackVia quickly seemed like a perfect solution for us. With their platform, we knew we could rapidly build a single application to address our immediate needs, and then easily scale our usage over time by building on our incremental successes. The other systems we considered simply didn’t have flexibility that we needed, were too expensive in terms of their upfront costs or implementation timelines, and I was getting the impression that making changes to these other software solutions as we went was not going to be easy or affordable. Our needs change almost weekly as regulations and the industry evolve, and we needed the flexibility to constantly tweak our platform in real time.”

    Chief Operating OfficerMulti-Site Regulated Products Operator

    To get started, the Chief Operating Officer looked to leverage the system to streamline their production facility workflows and to achieve better traceability of their production batches and raw material use throughout the process. After implementing their first application, the company gained newfound control over all aspects of their workflow and achieved real-time visibility into the management of raw material inventories, vendor relationships, yields, turnaround times, quality control of finished products, employee accountability, and state mandated product testing. From there, they could identify their bottlenecks and begin fine-tuning their processes as material flowed through procurement, extraction, post-production, testing, packaging, and finally wholesale distribution for sale.

  2. Expand into connected web and mobile apps

    Once managers at the company experienced the ease-of-use of the system and witnessed the rapid value they were able to reap with their first application, their usage quickly expanded. The company was able to use the TrackVia platform to quickly build out a multitude of interconnected, robust web and mobile applications, which now support nearly 95% of their daily operations. In fact, their entire management team, warehouse and production staff, growing staff, and store managers rely heavily on TrackVia to manage their daily work.

    The company utilizes their TrackVia applications to ensure employee accountability, operational efficiency, and product quality, in part by utilizing the features provided by TrackVia’s native mobile apps, including the use of electronic signatures, geo-location tagging, and barcode scanning for receiving, shipping, and cash handling processes.

  3. Put real-time reporting behind every decision

    Using data to instantly drive their workflows, the company employs TrackVia’s custom reporting and analytics to drive significant improvements across multiple aspects of their business.

    “Information is power, and the operational insights we’ve derived from the system’s real-time, granular-level analytics and reports has been invaluable to our organization. We can make decisions at a moment’s notice.”

    Chief Operating OfficerMulti-Site Regulated Products Operator
  4. Support expansion into new markets

    After seeing how TrackVia’s AI-ready platform could streamline operations management at several of the company’s locations, the Chief Operating Officer saw an opportunity to leverage it to support their company growth and expansion efforts. Charged with opening new locations in other states, he leveraged the flexible nature of the platform to build out custom applications to manage their expansion into new markets. This allowed him to get new facilities up and running with customized apps for tracking processes, such as obtaining licenses, purchasing real estate, managing construction, hiring employees, and the like.

I can’t even describe the immense value that TrackVia has provided our business.

Chief Operating OfficerMulti-Site Regulated Products Operator
The results

Less manual work, sharper decisions, and hours back every day

  • Nearly 95%Of daily operations supported by TrackVia applications
  • 50 hoursEstimated work saved per day
  • 13,000Estimated labor hours saved each year
  • $300,000+Estimated annual cost savings
  • Email, spreadsheets and file management largely replaced

    With TrackVia, they have all but replaced emails, spreadsheets, and file management solutions for their repeatable processes that occur minute-to-minute.

  • Higher productivity and accountability

    By eliminating manual work and fostering better coordination between teams, they have seen significant increases to employee productivity and accountability. With the ability to carefully set user permissions and roles in the system, they can ensure that their employee’s interactions with the application are personalized, clean and straightforward.

  • Informed decisions across the business

    They are now able to leverage all of their company data within TrackVia to help them drive informed decisions around production planning, demand forecasting, product compliance and traceability, and supplier management.

  • A quality product for customers

    Perhaps most importantly, TrackVia helps them ensure that they are providing a quality product to their valued customers.

  • Labor hours and dollars saved

    The company estimates that they save 50 hours of work per day due to productivity and efficiency gains derived from the TrackVia platform. This amounts to an overall reduction of roughly 13,000 labor hours each year, which translates into over $300,000 in cost savings annually.

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80%

Increased productivity

Do more work with the same people.

$300K

Reduced cost

Less manual work, rework, duplicate entry, and administrative overhead.

30%

Reduced risk

Better compliance, evidence, accountability, and auditability.

10x

Improved performance

Faster cycle times, fewer delays, earlier intervention, and higher service levels.

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